High-Density Polyurethane Egg-Crate Studio Foam

* Illustrative image for reference only. Actual product appearance and specifications may vary by manufacturer.

Acoustic Panels Studio & Room Treatment

High-Density Polyurethane Egg-Crate Studio Foam

High-density polyurethane studio foam from Chinese manufacturers: 20–35 kg/m³ convoluted egg-crate and wedge panels, 25–100 mm, flame-treated grades, custom sizes and colors for studios and home theaters.

Material:
Open-cell polyurethane foam
Density:
≈ 20 – 35 kg/m³ (studio grade)
Profiles:
Egg-crate convoluted, wedge, pyramid; 25 – 100 mm

Available Suppliers

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Product Overview

Polyurethane egg-crate foam is the standard studio absorber: the convoluted surface increases effective area and scatters reflections while the open-cell body converts sound to heat. Studio-grade density runs 20–35 kg/m³ — noticeably heavier than packing foam, which is what keeps the panels from sagging on walls over time. Absorption works from roughly 250 Hz upward at 50 mm thickness, with thicker 75–100 mm panels extending control into the bass range. Because raw PU foam is combustible, professional projects specify flame-retardant treated grades, and the fire class claimed must come with matching test documentation — treated foams are commonly marketed to GB 8624 B1 or equivalent classes, but the buyer should verify the report covers the quoted product. Manufacturers listed here cut standard tiles and full sheets, wedge and pyramid profiles, custom colors including charcoal and red, and bundled room-treatment kits with calculated panel counts.

OEM & Customization Capabilities

  • Room Kits – bundled wedge/bass-trap counts sized to room volume and target RT60.
  • Flame-Treated Grades – fire test reports (GB 8624 / ASTM E84) matched to quoted foam.
  • Custom Fabrication – CNC cutting of logos, diffusers and irregular wall geometries.

Industry Applications

  • Acoustic Panels
  • Studio & Room Treatment

Technical Specifications

MaterialOpen-cell polyurethane foam
Density≈ 20 – 35 kg/m³ (studio grade)
ProfilesEgg-crate convoluted, wedge, pyramid; 25 – 100 mm
AbsorptionEffective from ≈ 250 Hz upward at 50 mm; thicker panels reach lower
Fire TreatmentFlame-retardant treated grades (class per treatment, test report dependent)
FormatsStandard tiles (e.g. 500 × 500 / 1000 × 1000 mm), custom cut

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