Custom Halbach Array Magnetic Assemblies

* Illustrative image for reference only. Actual product appearance and specifications may vary by manufacturer.

Custom NdFeB Magnets Magnetic Assemblies

Custom Halbach Array Magnetic Assemblies

Custom Halbach array magnetic assemblies from Chinese manufacturers: NdFeB N42/N52 segments, epoxy-bonded with aluminum or carbon-fiber sleeves, enhanced single-side field for linear motors, maglev and research.

Array Principle:
Rotated magnetization vectors; field reinforced on one face, cancelled on the other
Magnet Material:
Sintered NdFeB, typically N42 / N48 / N52
Construction:
Segment arcs epoxy-bonded on steel or aluminum backing; aluminum / carbon-fiber retaining sleeve

Available Suppliers

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Product Overview

A Halbach array rotates the magnetization direction of successive NdFeB segments so the magnetic field adds on one face and largely cancels on the other — giving a stronger working-side field than a same-mass conventional arrangement and reducing back-iron requirements and stray flux. Chinese suppliers listed here build custom planar, cylindrical and ring Halbach assemblies from N42–N52 arc or block segments, bonding them with structural epoxy onto steel or aluminum backings and retaining them in aluminum or carbon-fiber sleeves against centrifugal and thermal stress. Typical uses include linear motor secondaries, maglev demonstrators, magnetic levitation fixtures, free-piston generators, particle-beam devices (undulators), magnetic refrigeration research and eddy-current braking. Ring-type arrays can be magnetized after assembly, which keeps handling safe before the array is energized and allows precise final field tuning.

OEM & Customization Capabilities

  • Array Design Support – segment angle optimization, pole-count selection and back-iron simulation for target air-gap field.
  • Mechanical Integration – machined backings, balancing, shaft interfaces and thermal-cycle-rated adhesives.
  • Field Verification – Gauss-map or Hall-probe reports of the finished array’s field distribution supplied on request.

Industry Applications

  • Custom NdFeB Magnets
  • Magnetic Assemblies

Technical Specifications

Array PrincipleRotated magnetization vectors; field reinforced on one face, cancelled on the other
Magnet MaterialSintered NdFeB, typically N42 / N48 / N52
ConstructionSegment arcs epoxy-bonded on steel or aluminum backing; aluminum / carbon-fiber retaining sleeve
Field LevelsStrong-side air-gap field designed per application; ≈ √2 × component Br in ideal planar arrays
Max Operating Temp80°C (N grade) to 200°C (UH/AH grades), adhesive-limited in practice
MagnetizationPost-assembly magnetization available for ring-type arrays

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